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Scaffoldmart's 7 ft X 19.25 in Super Premium Extreme Duty
Aluminum Plywood Walkboard
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Our Board

Compare our hook in the following pictures to get a grasp on just how much bigger our hooks are versus a two piece hook AP-7 type board. Our hook is on the top in the pictures below. Notice in the pictures below how the lower hook is held together with one tiny little rivet. Notice how easy it will be to replace ours versus their hook if dented or bent. Look at the picture that shows the end view of both and see just how much wider ours is than theirs........notice the hydralic press fit of the rib in pictures one and three that makes the main I-beam replacement impossible. If you damage the hook and it affects the I-beam you have to throw the board away. Ours is fully modular meaning any part can be replaced. Notice the plywood rivets to hold the edges together. This is because rivets are much cheaper than phenolic resin glue. They use cheap glue and we use fully waterproof glue. There are two types of these cheap boards. The other type is has screws through the main I-beams instead of being hydralically pressed. Please look at the size difference between their screw and ours in the last couple of pictures.
(Click pictures below for larger view)
Our competitor's walkboard. Notice the rivet that holds the two piece hook together. Notice the wasted aluminum in all the wrong places that doesn't help strength at all.
Look at the enormous difference in size of our hook (on top) compared to the competitor's hook.
Notice the gigantic bolts our hook uses making replacement fast and easy. Notice the small rivets they use and the hydraulic press fitted rib a few inches to the left of the bottom board in this picture. You can't replace the main I Beam in their board because of this rib.
Hopefully you can see in this picture how much thicker our plywood is compared to theirs. Ours is an actual 13 mm. Theirs is 11.4 mm.
Notice how rivets are needed to hold their plywood edges together due to cheap non-waterproof glue.
5 Next is our plywood. We didn't just go crazy overboard overbuilding the aluminum superstructure. We are crazy when it comes to being the best. We don't have bean counters saying that's should not be done, or it's suicide and you can't do that like the big companies have.......... or it won't be profitable it you build it that nice. It doesn't go to committee. We decide to build the best hands down and we accomplish it. We are a small southern get-it-done type company that is super competitive. We played ball on court #1 in Woollen Gym at UNC back in the day against the very best in the business........Michael Jordan........and won the intramural championship out of 400 teams which is the most competitive league of it's type in the nation. What are you talking about you ask? Well whether it's basketball or building the best walkboard........it's the same thing. Compete to be the very best. We wanted the plywood to also be the best. Plywood is plywood you say? NO NO NO.........it isn't.............Read on.......
We specified a minimum of 7 layers for added strength. The more layers you have the stronger the piece will be. The grain pattern is alternated for each layer so this also increases strength the more layers you add. This minimizes weakness from a knot or weak spot in one layer of the veneer. Sometimes it comes in with 9 layers depending on the plywood our manufacturer has running. We just told them at least 7 layers. We measured competitive boards plywood thickness and all the cheap ones are around 11 mm. That's 2 mm less than a full 1/2 inches thick. We exactly specify to our supplier our plywood to be sanded to a +/- .5 mm thickness tolerance. This ensures a perfect fit in the aluminum slot and consistent strength. The glue is fully waterproof. The technical jargon for it is Phenolic resin. It stays intact after being boiled for 72 hrs. It helps to have been trained as a chemist......in a former life. This glue is very costly! Only in there due to no bean counters working for us. We use it because we wanted to produce the best board we possibly could. That will resist the weather. Ask what glue is used if comparing us to another. If we had cut a corner and gone cheap we could save over $2 in our cost structure per board. That's several hundred $$ saved...........a DAY! based on our current production schedule.............We build a lot of boards and that's a lot of money to save...........but we won't do that.........EVER! How do you try to compete with the high quality very large major manufacturers if you don't do it better than them for less than them? Our core is pure pine. We have yet to be able to identify any competitor's wood that has the two piece hook but we think it's a loose industry slang term called "Luan". We used to be in the timber business and know species pretty good and if pinned down we'd have to guess it to contain poplar. Poplar breaks incredibly easily due to it's brittleness. As boy scouts we used to go on camping trips into the woods for the weekend. For big fun we would climb 4 to 6 in wide skinny trees 20 to 25 ft in the air and they would begin to bend and we'd ride them down to the ground. It was so much fun. That rush as you headed toward the ground. The tree resisting and slowing your decent at the last moment. We were allowed by the Scout Master to ride everything but Poplar. He told us Poplar will break halfway down as it's very brittle and dangerous. We saw more than one hardheaded kid hit the ground hard when trying to ride a small poplar sapling down to the ground. Usually you heard a ear splitting crackling midway down when the tree began to seriously bend and down they would fall. I might have even tested a poplar tree myself. I vaguely remember that scary feeling as a kid of falling and a splitting noise but not getting hurt. Later on we were in the tree harvesting business. We just took delivery on a $185,000 cutting machine that drives up to the tree with a big circular saw blade that you drive into the tree and it's cut in 2 seconds. We drove up to a Poplar and cut it off and grabbed it with the big arms and lifted it up off the stump. We went to tilt the tree forward and it was about 85 ft tall. The bending action snapped it in the middle and the upper half headed straight down to the cab and landed squared on the cab just about right between my eyes. This tree probably weighed 3,000 lbs. I never again handled a Poplar without realizing just how brittle they are. So given these two experiences we won't be using Poplar. We did test Poplar early on because it's very lightweight and very cheap. And what everybody else seemed to be using on the AP-7 type boards. We were in the beginning learning stages then..............Now we didn't just build our board for strength but used CAD-CAM analysis to design it as strong as possible but also without excess weight. We may talk slow here in North Carolina but we got a little something between the ears like the rest of the country. The plywood makes up a substantial amount of the total weight. So we tested many types of species in the beginning. We rejected poplar almost immediately. I believe most of our competitor boards "Luan" is actually Poplar. And none of them are more than 5 layers.........some are 4 layer. That's a term you use when you just don't know what it is....."Luan".....but we do know this.........it's very cheap. And light weight. That's what a customer wants. Cheap that is. It has a cheap flimsy feel and gives me a queasy sick feeling inside............I can't imagine standing on this up high. Anyway our minimum 7 layer pine core has a very robust substantial feel when compared against all the competitor boards we have sitting in our test room. You cannot bend our board vs the others. It's stiffer, tougher, thicker 0and just a better piece of plywood. When you sit them side by side it becomes obvious who is taking your safety seriously. Our test gorilla weighs 360 lbs and is a rather beefy individual. He's a big huge strong guy. I have never seen him beat arm wrestling but twice in his life. We had unlimited beer money in college from the winnings.......... Now his arm needs surgery from this punishment as we are getting old. The point is when he jumps the board feels and knows it. Probably twice the point load stress test this board will ever encounter. He's also my best friend. He's also scared to death of heights. You may have seen him at all the trade shows talking about our board to anyone who will listen. He has that natural gift of gab. He usually pulls in a huge crowd. So he's the perfect one to test this plywood. We rig a board a foot off the ground at the show and he gets up there and jumps on it as hard as possible in front of everybody. He absolutely slams down on it. It always draws a big laugh and more importantly instant orders.....from dealers and large contractors.....we just did World of Concrete in Las Vegas and received tons of orders from all over the world. We even had other major manufacturers asking us how we could build a board this strong for this money? I mean from the two grandson's of the oldest scaffold company in the USA. Talk about a compliment. They said we will instruct our purchasing manager to get in touch with you. ..........When we first began doing this simple test the plywood would crack and make ear splitting noises...........so we kept working with the plywood manufacturer until now...........all you hear is..........NOTHING! More importantly it has Jerry's stamp of approval. So you know it will take a beating. He also happens to head our sales department..........so if you want to talk just give him a call..........and he will confirm the strength of this plywood..........he will make a believer out of you very quickly......if he believes it in his heart you will feel it in his voice right through the phone line............he can't sell something he doesn't believe in.................so call him................. Just try that with any of the AP-7 type boards........and a big hole quickly develops between the ribs......on the first jump...........and it's ear splitting. I know because we have extensively ordered test boards from every manufacturer and tried them all. Guess the others trying to build a board were not Boy Scouts in eastern North Carolina which is the absolute heart of pine country..........every Boy Scout here knows you ride a supple pine tree down cause it doesn't break. Not a poplar. So what do you want to stand on up high? Yeah right.....thought so......you are just like we are...........we can't get it too big, too beefy or too overbuilt with the toughest thickest damn piece of plywood we could engineer and stuff in there. It cost us more to do this. And we will stand behind it. We have never had a return yet for lack of quality. We are southern if you can't tell and do business the southern old fashioned way. It's how you build trust and a profitable long term business. We feel there are no shortcuts. Just be the best and the rest will take care of itself. This board is exactly as advertised. It's a super premium board and has no equal. Do you get this kind of explanation about products elsewhere?
Back to our regularly scheduled program:
Our 7 ft aluminum plywood walkboard has just received lab test results and the results are everything we'd hoped for. Collapse occurs at 11,000 lbs. Yes that's 11,000 lbs of load evenly distributed in 5 places across this walkboard. This yields a load rating of 250 lbs/sq ft with a safety margin of 4 to 1 per OSHA guidelines. All other competitive boards to our knowledge are rated at 75 lbs/sq ft. This means our board is 3.3 times stronger than any other board on the market. 330% stronger from laboratory testing with actual results posted at the below link with photographs.
We like to be more conservative with our ratings than OSHA so we are going to rate our board at 125 lbs/sq ft which yields a safety factor of 8 to 1. Twice that of the government standard. 66% stronger than any other board with a safety margin twice that of any other board. With more to spare.........which gives the ultimate in piece of mind concerning safety. Why purchase a lesser board that's 3 times weaker for more money? The safest board on the market in the U.S., sold to you direct. No middleman. No distributor hassle. No dealer markup. No sales tax (out of NC). The nicest board at the best pricing in America delivered directly to your door...Fast. How else would you want to do business?
We took all the current alum/ply boards on the market and corrected the defects or problem areas to produce what we truly believe to be a board that is the best on the market.
6061 T6 alloy throughout. Hooks are reinforced in the shoulder to sport the largest shoulder in the industry. They are one piece, not a two-piece clamped together with rivets, and another rivet holding two thin pieces of aluminum together! Our one piece yields a vastly stronger hook. Engineered and built without regard to cost........built with only strength in mind. Our hook is over 1 inch thick. In addition it is actually less weight than the beginning weight of a two-piece design as no aluminum is machined off the hook and throw away. We couldn't understand why some manufacturers would produce a board where they actually pay for aluminum then machine it away. This means they pay for the aluminum and then you don't get it in the board. But you pay for it.
Regarding the shoulder area, it certainly costs a lot more to add extra aluminum but we wanted a hook that could take a direct shot from dropping a board and not bend or dent so as to be instantly out of service. The hook is also elongated at the tip for better holding ability. Our unique wind latch utilizing a common nail available anywhere is built in to the hook instead of the flimsy latch systems almost all competitive products possess.
If latch systems take a blow, most times they're useless and have to be replaced. Of course this nonessential item seldom is ever replaced. How about never gets replaced is more probable. We use Hi Grade bolts and nuts with giant oversize 3/8 carriage bolts securing the hooks to the I beam. Some competitors use 3/16th screws where we use 5/16 screws. Our screws look over twice as large as theirs. Compare below our rib screw vs a competitors screw. Which do you want to stand on high in the air? Us too..........our board of course.
Main I beams are .092 as opposed to some at .064. Our plywood uses waterproof glue...No other manufacturer to our knowledge spends over $2 more to have a glue this good. Width is a true 1/2 inch. This means
we don't have to resort to such band aids as sealing the outer edge of the plywood after we have used an inferior or cheaper interior grade glue to help prevent the edge from unraveling.The 7ft long edge of the plywood is encased in aluminum for complete protection. Replacement of hooks or plywood in simply a matter of unbolting a hook and installing a new one. Plywood replacement is even easier. Just unscrew three screws and replace the plywood in a few minutes. Slide it right out and slide another right in. This forethought concerning serviceability protects your investment. Compare us to any board anywhere. We think you will agree..........stronger, safer, waterproof glue, the strongest hooks, all sold direct which means the best for the very best value anywhere. Try and find a better deal. You can't. There isn't one. So now you are an official Boardologist. Don't make a mistake and order a two piece hook paper thin type board. Questions? We are here. 866-900-0983. You get what you pay for usually but with us you get more.
DI-65 Plank As Low As $21.74
To learn more about this accessory, and or purchase CLICK HERE
Shipping Information:
Weight: 30 pounds
Zip of origin: 27834
Shipping price depends on quantity

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